Monitoring, control and maintenance
Keep equipment status, interlocks, manual control and maintenance operations within clear boundaries so that abnormalities can be seen and actions can be feedback.
01 / IGNITION
SOP · Ignition — The true real-time is not that the screen is refreshed quickly, but that work orders, scanning codes, scanning codes, equipment, materials, quality and operation feedback are always in the same on-site context. We use to turn signals into jobs that can be performed safely.
TAG LOAD
STABLE
CONNECTIONS
ONLINE
REDUNDANCY
READY
MAINTENANCE
PLANNED
01 / REAL-TIME APPLICATIONS
PLC — What you see in the screenshot is the interface, connected behind it is a scanner, a scanning gun, a printer, process documents, work orders and the upper system. Only when these links can still be clearly coordinated in case of abnormalities can real-time applications be truly valuable.
Keep equipment status, interlocks, manual control and maintenance operations within clear boundaries so that abnormalities can be seen and actions can be feedback.
SOP — Verification of labor order and serial number starts the correct process, and links up with labeling, formula, label and equipment actions to complete error prevention.
Organize work orders, equipment, material batches, inspection results and product relationships into real-time work areas, allowing execution judgment and traceability to be based on on-site facts.
I/O — Organize alarms, alarms, communication messages, and recovery actions into locatable contexts to reduce guesswork during downtime.
02 / ARCHITECTURE
Ignition · SCADA · MES · ERP — need not be limited to It can unify connections, states and interactions, and can also build a manufacturing operation workspace close to the site around work orders, equipment, materials, quality and pedigree.
OT
PLC · Robot · Sensor
UNS
OPC UA · MQTT · API
RT
Tag · Alarm · Event
IT
MES · ERP · Cloud
SYSTEM HEALTH / LIVE
Production-level design inspection
Connectivity and fault recovery
Redundancy, disconnection cache, reconnection strategy
Authority and operation audit
Character, area, key action tracking
Alarm management
Priority, suppression, confirmation and upgrade
Performance and maintainability
Label models, script boundaries, diagnostic capabilities
releases and changes
Environmental isolation, rollback, version logging
03 / DELIVERY
Equipment boundaries, operating habits, abnormal paths and recovery methods on site determine whether the application is truly available. We let engineering verification happen at the pace of production.
STEP 01
Follow work orders, code scanning, equipment response and exception handling through the real process to confirm system boundaries.
STEP 02
Define equipment, workstations, products and status as reusable objects to avoid the more difficult the project is to maintain.
STEP 03
Build Perspective / Vision the interface and business logic around the tasks of operators and engineers.
STEP 04
Verify whether the system can withstand the scene with real beats, wire breaks, replacement, shift handover and recovery scenarios.
START WITH THE REAL PROBLEM